Dispose of brake fluid properly. Two harnesses plug into the cluster head;. The steering post arm bolt B points up; 25-30 ft. Replace if excessively worn or damaged. Refer to your parts 5 in. Remove the spacer washer D , armature plate E , and rubber O--ring from the output cover.
O-rings are properly positioned in groove. If oil level begins to rise, discontinue use and determine cause. This is same manual which mechanics use to fix and charges hundreds of dollars. Replace if cracked or damaged. Install cam and balance shafts. Install the small clamp on the boot.
Check the bottom end of lifter to make sure that it 1. Refer to Chapter 2 and Chapter 8. Inspect the armature plate E for a consistent later in this chapter for more details on the coil. The new service interval is now set. Connect the system for start--up. Polaris dealers can also test the sensor by using the Polaris Digital Wrencht Software dealer only. Carefully assemble caliper body, making sure corrosion, or galling and replace if necessary.
If necessary, heat the crown of the piston slightly with a propane torch. Install the compression cylinder of the holding tool 15. With short, sharp jerks, remove drive shaft from front gearcase. Install pilot into valve guide. Install moveable sheave onto fixed sheave. Torque the fill plug to 14--18 ft.
Install snap ring into groove. Some of the tools listed are mandatory and other tools maybe substituted with a similar tool, if available. Inspect caliper piston bore for scratches, severe 2. Support caliper so as not to kink It is required that a burnishing procedure be or bend brake line. The in--tank fuel pressure regulator maintains a system operating pressure of 39 psi and returns any excess fuel to the tank. Slide brush end frame off end of starter.
The top of the pedal should be at least 1 inch, 25. Never use high pressure leakage testers, as crankshaft seals may dislodge and leak. Install oil pick up A , if removed. Hold strut rod and remove top nut. Inspect all wheels for runout or damage. Clean and reinstall the drain plug. Upper Control Arm Mount- 1.
Torque bolts to 22 ± 2 ft. Set handlebars in a straight ahead position and Be sure to keep handlebars centered. This also from the drive belt increases, resulting in the belt will prevent water and other contaminants from rotating up toward the outer diameter of the drive. The flat side of the roller pin faces downward when the shaft side is laying flat on the bench. This information is for Sportsman models equipped with a 2500 lb. The driven clutch must be disassembled from the helix side.
In pdf format, no special software is needed to download and view a manual. The radiator cap relief pressure is 13 lbs. Red- - 12V Ignition Switch 9. Remove caliper from mounting bracket. Refer To Engine Service Data Pg. Carefully separate the two crankcase halves.
Clean and reinstall drain plug A using a new G The correct rear gearcase lubricant to use is sealing washer B. Thoroughly clean cylinder head surface to Wear eye protection or a face shield during remove all traces of gasket material and carbon. Slowly pump the brake lever until pressure has been built up. To open the cam gear assembly: gear kit is available in the parts book. Torque bolt to 60 4. The joint is fully assembled when the snap 2.