Too small a tappet clearance may reduce engine power, too large a tappet clearance increases valve noise and hastens valve and seat wear. If water accumulation, sediment, leakage, cracks, or other damage is found, replace fuel filter. Turn off engine and wait for approx. Move and hold throttle lever in full-open position. A short beep will be heard if cancellation is successfully finished.
When the tappets are set to the specified clearance, the engine will run without excessive noise from the valve mechanism and will deliver full power. Turning air screw counterclockwise : Engine speed will increase. This workshop service repair manual gives step by step information on maintenance, repair and mechanic overhaul. Covers Bigfoot Big Foot and Non-Bigfoot models. Actually, this time can be spent in making preliminary checks to determine why the engine fails to start. Measure tappet clearances by inserting thickness gauge between cam and shim surface.
Disconnect negative — terminal first. Attach engine tachometer to ignition coil high tension cord. Keep Your Outboard Running Smoothly. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. Suzuki 4-Stroke Outboard service manuals - the easy way! Install compression gauge hose attachment into plug hole, then connect compression gauge hose to gauge hose attachment and compression gauge.
Rotate top of cam 90 degree clockwise and remove shim from cut-away at tappet. It is specifically written for the do-it-yourselfer as well as the experienced mechanic. Production model years 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007. This repair and service manual covers Suzuki Outboards 2. Naturally, temperature conditions will affect the speed at which the starter motor is able to crank the engine. This Service Manual has easy-to-read text sections with top quality diagrams and instructions.
This will prevent any residual fuel discharged from the cylinders being ignited by a spark discharge from the spark plug caps. Replace If wear, cracks, distortion or corrosion is found. Remove fuel hose 3 and 4 from low pressure fuel pump. Do not re-use gaskets once removed. You name it and its in here. Once again - Thank you for shopping at marineservicemanuals. Remove fifteen 15 bolts securing cylinder head cover 5 to cylinder head and remove cylinder head cover.
Replace if vanes are cut, torn or worn. Apply Water Resistant Grease to the following points. The parts of the drive must be properly assembled for efficient operation. You are just one click away from the service manual you are searching for! Fill with recommended gear oil through oil drain hole until oil just starts to flow out from oil level hole. A download Suzuki repair manual details inspection, removal, disassembly, assembly and installation repair jobs. It is great to have.
Perfect for do-it-yourselfers, professional mechanics, or students. It is designed for short periods of usage when cranking the engine for startup. Tighten engine oil drain plug to specified torque. Start engine and allow it to run for several minutes at idle speed. A download Suzuki outboard repair manual is a ebook intended to help the outboard mechanics maintain and overhaul a outboard engine components with the click of a button.